With more than 95 years' experience in designing and manufacturing compressed air systems, Champion knows and understands the application of our products in many different operating environments. Champion is well represented to sell or service your air compressor system with more than 500 authorized Distributors and Service Centers Nationwide. PARTS LIST OPERATING AND SERVICE MANUAL 37-2-600 Version 05 December, 2005 T5CDL SERIES TRUCK BLOWERS. Gardner Denver Compressor Division 1800 Gardner Expressway Quincy, IL 62305 Phone: (217) 222-5400. D Do not use the air dischargefrom this unit for breathing - not suitable for.
Climate Control Air Cooled Reciprocating Compressors With today's sophisticated climate control systems, a lot can depend on the performance of an air compressor. Gardner Denver air compressors are known world wide for trouble-free operation, long life and built-in efficiencies you can count on to keep them operating smoothly. The Gardner Denver line of specially designed climate control compressors represents years of intensive industrial research and testing. Gardner Denver has designed a line of machines suitable to critical industry demands for value and lasting performance, with features others only wish they could offer. Duplex Unit With Mounted Dryer Model Matrix CFDCCA Simplex Unit With Dryer Model Matrix CFSCCA Standard Features • Certified Low Oil Carry Over of • Lower OperatingTemperatures • Greater Energy Efficiency • Inlet Filter Silencers • ASME Coded Air Receiver • NEMA Rated Electric Motors • OSHA Approved Heavy Duty Enclosed Belt Guard • Bucket High Receiver Drain and Service Valve • Factory Fill with ChampLub Reciprocating Compressor Compressor Pump • Multifinned Cylinders for Cooler • Integral Cylinder/Head designed without gaskets to blown head gaskets (Two-Stage Models Only) • Large Diameter Finned Tubing maximum compressor efficiency (Two-Stage Models Only) • Industrial Grade Intake Filter Available Options • Magnetic Starter • Flexible Connectors • Automatic Receiver Drain • Control Panels • Vibration Isolator Mounts GARDNER DENVER Experience Proven Results
Open the catalog to page 1Compressor problems can quickly result in hours (if not days) of production downtime and a loss of thousands of dollars per hour. Today we’re discussing the most common problems with Gardner Denver air compressors in GA and their solutions.
The compressor will not start. You press the start button but nothing happens. When this occurs, it’s either an electrical problem or the compressor has tripped on a safety device. To troubleshoot:
• Check supply power;
• Check for errors on display;
• Check emergency stop is out;
• Check and reset the overload relay;
• If it’s a new installation, check the phase sequence.
Compressor shuts down on high-temperature. If your Gardner Denver air compressor in GA trips on over temperature, it could be any of the following:
• Ambient temperature too high or not enough ventilation;
• Oil level is too low;
• Wrong type of oil;
• Dirty oil cooler;
• Thermostatic valve is not working;
• Dirt or obstruction in the oil lines.
Compressor runs but will not load. A screw compressor can run loaded (pumping air) or unloaded (idle). The inlet/loading valve opens and closes according to air demand. The inlet valve is controlled by a solenoid valve that supplies control air to the inlet/loading valve. To troubleshoot:
• Check electrical power to solenoid valve;
• Check solenoid valve coil and solenoid valve operation;
• Check to work on inlet/loading valve.
Low capacity/not enough pressure. First, check that there isn’t a very high air demand or an air leak somewhere. If the capacity of your Gardner Denver air compressor in GA is really too low, check the following:
• Does the inlet valve fully open;
• Check differential pressure over oil separator – replace separator when necessary;
• Check if the inlet filter is clean;
• Check and replace compressed air filters (if installed).
Safety valve blows/too high pressure. The compressor does not unload. Check if the pressure switch is correctly set and working. Check inlet valve and loading solenoid for good operation. If the safety valve is located before the oil separator, check the differential pressure of oil separator.
There is oil in the compressed air. Oil in compressed air can have various causes:
• Oil separator is old or saturated;
• Scavenge line plugged;
• Too high running temperature;
• Too high oil level;
• The wrong type of oil used;
• Minimum pressure valve not working.
There is water in the compressed air. Water is a natural byproduct of air compression. There will always be water in the compressed air unless we remove it. Check the condensate trap for good operation. There should be water coming out every few minutes. If you open up the manual drain, there should only a little water be coming out. If you have a compressed air dryer, check the dewpoint.
Overload relay trips on your Gardner Denver air compressor in GA. Check the current draw with a current clamp meter. If the motor draws excessive current:
• Try to turn the compressor by hand – it should turn around smoothly, without any issues;
• Check the isolation of the motor windings;
• Check the voltage when the compressor is running – if the voltage drops significantly when the compressor runs, you have a bad connection somewhere so check all relays, fuses and electrical connections;
• Check if all phases are present.
If the dc motors and controls it’s normal current, but still trips on overload, replace the overload relay with a new one as they are known to sometimes become too sensitive when they get old.
Compressor problems? Let’s troubleshoot your air compressor together! Adobe after effects free download cracked. We are your experts on Gardner Denver air compressors in GA and are happy to help you make the right choice for your application. And in addition to our products, we proudly offer engineering services, repairs, and replacement parts.